At ADCON, we provide comprehensive engineering services for industrial instrumentation and process automation, with the goal of ensuring environmental and operational safety, enhancing product quality and productivity, reducing overall maintenance costs, and optimizing plant reliability and system performance.
Our expertise in electrical engineering covers a wide range of essential services, including Load List & Cable Schedule, Voltage Drop & Cable Sizing Calculations, Short Circuit Calculations, Electrical Layout Design, Earthing & Lightning Protection Layouts, Electrical Panel Design (PMCC, PCC, APFC, MCC)
We offer comprehensive instrumentation engineering services, including P&I Diagrams, Instrument Datasheets & Specifications, System Engineering (PLC/DCS/SCADA), Control Valve & PSV Sizing, Instrument Index & Layout Design, General Arrangement Drawings, Instrument Hook-ups & Loop Schemes, Documentation & Technical Reports.
Our Automation Engineering Services include PLC/DCS System Design (Hardware, Software, and Programming) , SCADA/ HMI Development & Integration (Data Engineering, Implementation, and Reporting) , Control & Analyzer Panel Design, Communication Network Design, System Testing, Commissioning, and Troubleshooting.
Mechanical vibration analysis is conducted on rotating equipment for various applications, including machinery start-up/acceptance testing, instant fault diagnostics, and routine periodic condition monitoring. Our diagnostic techniques help predict potential issues well in advance of breakdowns, minimizing unexpected downtime and reducing repair costs.
Our thermography services involve the analysis of thermal (heat) patterns to detect hotspots, heat loss, leaks, insulation defects, and other anomalies in both mechanical and electrical systems. Applications include MCC & PCC panels, switchgear, motor junction box terminals, switchyards, compressors, pipe leaks, refractories, and more.
This testing technique is used to detect fault conditions such as flaw detection, vacuum leaks, pressure leaks (air/steam), electrical discharge (arcing, flashing, corona), and issues in substations, heat exchangers, steam traps, bearings, gearboxes, valves, and more.
We provide comprehensive site assistance and service support for the installation of new systems or system upgrades to ensure seamless integration and optimal performance. Our services include Pre-installation site visits to assess feasibility and infrastructure readiness, Pre-commissioning and commissioning support to ensure proper system functionality, Site Acceptance Testing (SAT) to validate system performance, Operational and maintenance training for on-site personnel, Detailed commissioning documentation for future reference and compliance.
We offer Annual Maintenance Contracts (AMC) for our supplied products and system solutions, ensuring their safe, reliable, and efficient operation. Our AMC services include Schedule visits for system health check-up, emergency and Remote services via email, telephone, and PC remote web support, component repair and exchange, Spares Management Planning, software support & upgradations.
We conduct electrical energy audits to establish an energy balance and evaluate the effective utilization of the tariff structure (Power Factor, Maximum Demand, TOD/TOU). Our Energy Audit Services focus on identifying key energy-saving opportunities through Study of processes and operations, Performance analysis of major installed equipment, Evaluation of specific energy consumption, Recommendations for implementable energy-saving schemes, Techno-economically feasible solutions. The Potential energy-saving areas include Compressed air systems & illumination loads, Optimization of blowers/fans and control mechanisms, Application of motor controllers & proper pump sizing, Monitoring percentage loading of motors, Effective utilization of TOD/TOU tariff structure, Evaluation of compressed air, refrigeration, and cooling water systems, Optimization of lighting systems for efficient illumination.
An Electrical Earthing System Health Assessment ensures the reliability and effectiveness of the earthing system for both human and equipment safety in compliance with CEA regulations and IEEE standards. Periodic inspection of the earthing system is essential to maintain its efficiency and prevent electrical hazards. Our assessment methodology identifies critical gaps by evaluating Earth Electrode (Pit) Resistance measurement, Integrity of the Earth Conductor (Strip) between the Earth Electrode and equipment, Resistance of the earth loop, including the equipment earth conductor (strip), earth electrode, and phase conductor. The Comprehensive Report Submission Includes Measured data collected on-site, Identification of anomalies & defects, Site photographs for visual analysis, Recommendations for corrective actions and system improvements.
Calibration services are essential for verifying and adjusting instruments to ensure they operate within the specified accuracy and precision defined by the manufacturer’s standards. Regular calibration enhances the reliability, performance, and compliance of measuring instruments, minimizing errors and ensuring consistent results.We offer a comprehensive range of calibration services, including On-site and laboratory calibration for electrical, mechanical, and process instruments, Traceable certifications compliant with national and international standards (ISO, NABL, NIST, etc.)
Training needs vary based on the company’s industry, plant operations, and personnel expertise. At ADCON, we provide comprehensive training programs designed to enhance technical knowledge, improve operational efficiency, and ensure the optimal use of automation and instrumentation systems. Our training offerings include
* Product & System Training * Commissioning & User Training * Service & Maintenance Training * Customized Training Programs